Engineering

How to Read a DFM Review for Custom Aluminium Enclosures

How to Read a DFM Review for Custom Aluminium Enclosures

What a DFM (design for manufacturability) review tells you — wall limits, tolerances, finish risks and cost drivers on an enclosure drawing.

A DFM review is the step that turns a drawing into a manufacturable, priced enclosure before any tooling is paid for. Here is what ours covers and what the flags actually mean.

What we check first

  • Wall thickness vs stability — where it can go thin and where it needs backing.
  • Tolerances — we state which features hold ±0.02 mm (wall) or ±0.04 mm (diameter).
  • Finish risk — thin walls and deep recesses that anodise unevenly.
  • Assembly — threads, inserts, O-ring grooves and how the lid seals.

How tolerances are stated

We do not quote a single blanket tolerance. Wall thickness is held to ±0.02 mm and inner/outer diameter to ±0.04 mm, against GB reference values of ±0.05 mm and ±0.10 mm. CNC-milled mounting faces reach about 0.05 mm flatness, and machined hole positions are typically ±0.05 mm. Each applies to specific features called out on your drawing.

What the cost drivers are

DriverEffect on costWhat we suggest
ToolingOne-off die feeWaived at 2 t single order
Wall thinnessLower material, tighter processKeep walls supported
FinishAnodise vs coat vs maskOnly finish what needs it
ToleranceTighter = slowerTolerance only what matters

A DFM review is free and takes one working day. Send the drawing from the contact form and we reply in English.

Have a project in mind? Send your drawing and get a DFM review plus tooling quote within one working day.